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From: "John Page" <kdp@tiac.net>
To: <carolingia-announce@bloom-beacon.mit.edu>
Subject: 10th century steel
Date: Fri, 6 Aug 1999 17:49:42 -0400
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Date: Wed, 4 Aug 1999 07:00:04 -0700 (PDT)
From: "Adela C. Y. Lee" <adela.lee@silk-road.com>
Subject: #3:  silkroad-l NEWS - The secrets of 10th century steel
production
unearthed in desert remains  (44 lines)

EurekAlert!
EMBARGOED FOR RELEASE: 2 AUGUST 1999 AT 05:00:00 ET US
<http://www.eurekalert.org/releases/iom-tso072999.html>

The secrets of 10th century steel production unearthed in desert remains 

A one thousand year old steel production site has been unearthed by an
international research team in the remains of the ancient city of Gyaur
Kala
in Turkmenistan. The excavated remains of three furnaces, probably used to
produce the steel used in ancient swords and tools, suggest an advanced
production process that predates the next evidence of co-fusion steel (the
Huntsman Process) by more than a millennium. 

Dr Dafydd Griffiths, part of the international research team from
University
College London, says, "These remains give a fascinating glimpse from over
1,000 years ago of a process for making crucible steel using a
sophisticated
furnace design. We know of no ancient metallurgical furnaces of similar
design." 

The crucibles stood on a pad of clay with recycled crucible fragments
between pads to help distribute the centrally supplied air. The 1cm-thick
crucible lids with a central hole were able to withstand temperatures of up
to 1500 degrees Celsius before starting to sag. The ancient steel makers
showed considerable knowledge of the steel production process and the
reactions deep within the furnace itself by placing the thick-walled
crucible in the hottest zone of the 80 cm furnaces. "These features all
suggest a mastery over the process", according to Griffiths. 

The ancient city of Gyaur Kala stood in the Merv oasis on the "Silk Road"
over-land trading route between China and the West. "Merv was thus a great
meeting point of knowledge and trading goods from far and wide [but] in
terms of nearby natural resources, Merv had no iron ore, no refractory clay
and very little fuel". The steel makers thus had to conserve use of their
raw materials and recycled spent refractory crucibles and maximised energy
efficiency. Griffiths says, "It is fascinating to compare ancient and
modern
practice and to realise that the artisans of times past can still teach us
a
few things that may inspire improvements in modern processing technology". 

This item is due to appear as "Thermal processing in the last millennium"
by
Dr Dafydd Griffiths, in the August issue of Materials World, Volume 7,
Issue
8, p.472. 
